Advanced Knowledge Guide About Industrial Inkjet Printers

What Is An Industrial Inkjet Printer?

An industrial inkjet printer is a type of printer that uses inkjet technology to print images or text contactless on a variety of substrates. Inkjet printers use a technology where tiny droplets of ink are sprayed onto a substrate to create an image. This printing method is called continuous inkjet printing (CIJ).

Industrial inkjet printers are typically used for printing on a variety of materials, including paper, plastic, metal, and glass. They are designed for high-volume printing and can print at speeds of up to several hundred feet per minute.

How Do Industrial Inkjet Printers Work?

Industrial inkjet printers work by spraying tiny droplets of ink onto a substrate. The ink is stored in a reservoir and is pumped through a print head. The print head contains nozzles that control the size and shape of the ink droplets. Droplets are then directed onto the substrate, where they dry and form a print.

An array of nozzles typically makes up the print head of an industrial inkjet printer. Each nozzle is connected to an ink reservoir and is responsible for spraying a droplet of ink onto the substrate. Size and shape of the droplets are controlled by the nozzle, and the spacing between the nozzles determines the resolution of the print.

The inkjet printing process begins with the substrate, which is typically a sheet of paper or plastic. Substrate is fed into the printer, where it is held in place by a set of rollers. The rollers move the substrate past the print head, and the head sprays the ink onto the substrate. Ink droplets are then dried by a set of heating elements, and the substrate is ejected from the printer.

What Is Industrial Inkjet Printing?

Industrial inkjet printing is a type of digital printing that uses industrial-grade inkjet printers to print on a variety of materials. Industrial inkjet printers are designed for high-volume printing and can print on a variety of substrates, including paper, plastic, metal, and glass.

What Are The Advantages Of Industrial Inkjet Printing?

• Ability to print on a variety of materials
• Cost-effective
• High print quality
• Minimal waste
• Prints are dry and ready to use immediately
• Ideal for high-volume printing
• Versatile - can print on both small and large surfaces
• Can print on uneven or curved surfaces
• Can print variable data (e.g. serial numbers, barcodes, etc.)

What Are The Disadvantages Of Industrial Inkjet Printing?

• Speed: Inkjet technology is slower than some other printing methods
• Cost: Inkjet printers are typically more expensive than comparable laser printers
• Quality: Inkjet printers may not produce prints of the same quality as laser printers
• Ink: Inkjet printers require special ink, which can be expensive
• Maintenance: Inkjet printers require regular cleaning and maintenance
• Durability: Inkjet prints may not be as durable as prints from some other methods

What Is Continuous InkJet Printing?

Continuous inkjet printing is a type of inkjet printing where the ink is continuously supplied to the print head. The print head has a series of nozzles that can be fired at high frequency to print an image on the print media. This type of printing is often used for high-speed printing applications where a large number of prints need to be produced quickly.

How Does A Continuous Inkjet Printer Work?

A continuous inkjet printer is a type of printer that uses a continuous flow of ink to print images onto a substrate. Ink is typically stored in a reservoir and is pumped through a print head that contains a nozzle. The nozzle is used to create a droplet of ink that is then deposited onto the substrate. The inkjet print head contains a series of tiny nozzles. When the print head moves across the paper, the nozzles open and release droplets of ink. The ink hits the paper and forms the image. The size of the droplets and the speed at which the print head moves determine the resolution of the image. Continuous inkjet printers can print very high-quality images.

What Are The Advantages Of Continuous Inkjet Printing?

• Increased productivity due to the high speed of the printing process
• Reduced printing costs due to the use of less ink
• Minimal downtime due to the lack of need for printing plates
• Simple operation due to the lack of need for pre-press operations
• Versatile applications due to the ability to print on a variety of substrates
• High print quality due to the ability to print at high resolutions

What Are The Disadvantages Of Continuous Inkjet Printing?

• Needs special inks and substrates that are compatible with the printing process
• Potential for print head clogging due to the use of pigment-based inks
• Needs regular maintenance and cleaning of the print head to prevent clogging
• Potential for waste due to the continuous nature of the printing process

What Is Drop On Demand (DOD) Printing?

DOD (drop on demand) is a digital printing that uses a print head to deposit droplets of ink directly onto the print media. The carriage usually mounts the print head and moves back and forth across the print media. DOD printing is best for short-run printing, such as for creating customized items or for printing variable data (such as names or addresses).

What Are The Advantages Of Drop On Demand (DOD) Printing?

• Well suited for short-run printing
• Faster and more reliable than other types of inkjet printing
• Uses less ink than other types of inkjet printing
• Less likely to produce smeared or unclear prints
• Prints with incorrect colors are less likely
• Can produce prints with a higher resolution than other types of inkjet printing
• Print head less likely to clog
• Less likely to produce noisy prints

What Are The Disadvantages Of Drop On Demand (DOD) Printing?

• More expensive than other types of inkjet printing
• Not well suited for printing large format prints
• Requires a special type of paper or print media
• Cannot print on surfaces that are not flat
• Ink can be smeared if the print head becomes clogged
• Requires regular maintenance

Can Inkjet Ink Dry Out On The Print Head?

Inkjet ink can dry out on the print head for a number of reasons. The most common reason is that the ink cartridge is not properly seated in the carriage. Another reason is that the inkjet printer is not used frequently enough and the ink dries up in the print head.

If you don't use your inkjet printer for a while, the ink in the print head can dry out and clog the nozzles. This can cause the printer to produce poor quality prints or even fail to print altogether. To prevent this from happening, it is important to regularly clean the print head and use a head cleaning solution if necessary. Another way to prevent ink from drying out in the print head is to store the inkjet cartridges in a cool, dry place.

If the ink does dry out in the print head, it is often possible to clean the head and get the printer working again. However, in some cases, the print head may need to be replaced.

It is also important to note that some inkjet printers come with a built-in self-cleaning feature. This feature helps to improve the quality of the prints by preventing the ink from drying out in the print head.

Can A Continuous Inkjet Printer Be Integrated Into An Existing Production Line?

A continuous inkjet printer can be integrated into an existing production line, but this may require some modifications. Some continuous inkjet printers are specifically designed to be built into an existing production line. These printers usually come with all the necessary hardware and software to integrate seamlessly into the production process.

Make sure you consult a printer specialist if you want to get the best fit for your production line.

Can You Choose The Nozzle Size And The Speed You Need On Your Continuous Inkjet Printer?

Yes, you can choose the nozzle size and speed on your continuous inkjet printer to accommodate different projects. The speed of the printer can also be adjusted to meet your needs. You may need to experiment with different settings to get the best results for your project. If you are not sure what settings to use, you can consult a continuous inkjet printer specialist for assistance.

Can A Continuous Inkjet Printer Out Stand Rough Production Environments?

A continuous inkjet printer can out stand rough production environments when it is build from stainless steel and has an IP 65 protection.

Industrial inkjet printers that can withstand daily wash-downs are necessary for food producers who have to adhere to stringent hygiene requirements. Look for inkjet printers with IP65 protection. This will ensure that your printer can withstand the rigors of the daily wash-down.

What Does IP65 Protection Mean?

The International Electrotechnical Commission (IEC) defines the IP protection rating. An IP protection class indicates the degree of protection that a device or housing has against dust and liquids. The rating is composed of two numbers:

The first digit: resistance to dust

6 = In this case, the product is completely dustproof. Dust cannot enter the crevices and therefore cannot damage or soil it internally under any circumstances.

The second digit: resistance to liquids

5 = This rating guarantees the device's protection against water projections.

Where Can I Buy Industrial Inkjet Printers?

WILUX PRINT provides industrial inkjet printers with exceptional service and support from the very beginning. Our team is made up of professional technicians who can help with even the most challenging inkjet printers in the industry. With over 40 years of experience in labeling and marking, we have set a solid foundation for a successful partnership.

Contact our team today to get high quality advice or an offer for an industrial inkjet printer at a fair price.

Have a question? Let us know by emailing us at mail@wilux.ch or calling our direct line at +41 55 253 24 24.

Our sales and customer service team can assist you in selecting the right inkjet printer for your needs.

Get in touch with us!