Advantages and applications of top labeling in fully automatic labeling machines

2022-12-05 13:00 by Özden Erdinc

Topics

What is top labeling?

How does top labeling work?

What are the advantages of top labeling?

What are the disadvantages of top labeling?

For which products is top labeling suitable?

In which industries can top labeling be used?

Can top labeling be used with different labels?

Is top labeling an efficient process?

How fast is top labeling?

Is top labeling cost-effective?

Is top labeling a useful process?

Where to buy high quality fully automatic top-labeling machines?

Top labeling of products in fully automatic labeling machines is an essential part of industrial packaging and production. Top labeling machines are capable of applying labels to the top of packages, ensuring a consistent and professional presentation of products. These machines can also handle a variety of label types, sizes and shapes, making them highly versatile for a wide range of applications. The labels usually contain information such as price, product description, nutritional information or even barcodes. They offer a variety of benefits, including easy product identification, easy tracking, and the ability to market and sell the products through a unified label. Top labeling machines can handle both self-adhesive and print-based labels. In this blog article, learn about the areas of application as well as the pros and cons of top labeling in fully automatic labeling machines.

What is top labeling?

Top labeling is a process used in fully automatic labeling machines to apply labels to products. In this process, the product is placed in a conveyor system that transports the product at a higher level. Once the product is in the correct position, the label is applied to the top of the product. This technique makes it possible to maintain a constant labeling height and ensure that the label is applied correctly. In addition, it offers manufacturers the ability to apply labels to a product fully automatically, without human intervention, increasing productivity, reducing costs and ensuring greater accuracy.

How does top labeling work?

Fully automatic labeling machines are high-precision machines designed specifically for applying labels to products. These machines include several components that enable automated top labeling. First, the products are placed on a conveyor belt. Then, a laser scanner detects the products to determine the exact labeling positions on the products. The labels are then printed using a printer and placed on the labeling head, which also monitors the printing and position of the labels. Another sensor checks the exact position of the product. Once the labels are placed in the correct position, a pneumatic system is activated to apply the labels. At the end of the labeling process, an optical sensor checks the labeling. If the result is satisfactory, the products are transported further on the conveyor belt.

What are the advantages of top labeling?

Time saving: Top labeling allows higher labeling speed than other labeling methods.
Cost efficiency: Top labeling requires less manual effort and is therefore more cost-effective than other labeling methods.
Higher precision: the machine's labeling head can place labels with higher precision and accuracy than manual application.
Reduction of production errors: since the machine is error-free, the risk of production errors is significantly reduced.
Increased productivity: The machine can achieve higher productivity than other labeling methods.
Increased safety: Top labeling provides a higher level of safety because all labels are applied in the same place.

What are the disadvantages of top labeling?

The acquisition costs of the machines are relatively high
High labor cost for setting up and adjusting the machines
It is difficult to apply labels to irregularly shaped products
High maintenance and repair costs
Difficult to handle small products

For which products is top labeling suitable?

Top labeling is best suited for products that have a flat surface to which the label can be securely attached. It is especially applicable for products that require high productivity, consistent labeling quality, high reliability and high speed. This type of labeling is suitable for products that are offered in specific packaging, such as bags, boxes and cartons including cosmetics, food, electronics and household goods.

In which industries can top labeling be used?

Top labeling in fully automatic labeling machines can be used in many different industries, including cosmetics, food, packaging, chemicals, pharmaceuticals, hardware, electronics and many more.

Can top labeling be used with different labels?

Yes, it is possible. Many fully automatic labeling machines can work with different labels and label sizes to perform top labeling. Some machines can also work with different label materials.

Is top labeling an efficient process?

Yes, top labeling of products in fully automatic labeling machines is an efficient process. This process allows companies to label large quantities of products faster and more accurately. By using barcode labels, the products can be identified even more quickly, which further increases the efficiency of the process. In addition, manual errors can be minimized as the machines are programmed exactly to predefined instructions, thus achieving a higher level of precision.

How fast is top labeling?

The speed of top labeling products in fully automatic labeling machines depends on the specific machine and the number of labels required. For example, some labeling machines can produce up to 300 labels per minute, while other models can produce up to 1800 labels per minute. The speed of top labeling is also affected by the size and material type of the labels. For example, a machine that processes paper labels may work faster than a machine that specializes in vinyl labels. In addition, some machines that work with multiple layers can apply multiple labels to a product at the same time. The level of automation and the software used can also affect the speed of top labeling.

Is top labeling cost-effective?

Yes, top labeling of products in fully automatic labeling machines is cost-effective. This is because fully automated labeling machines are able to achieve a very high throughput rate, resulting in lower operating costs per label. In addition, automated machines allow labels to be applied to the product quickly and efficiently, which further reduces costs.

Is top labeling a useful process?

Yes, top labeling with fully automatic labeling machines is a useful process as it provides a fast and efficient method of labeling products. This process allows companies to quickly and easily label products for better identification and tracking. This ensures product quality and improves customer satisfaction.

Where to buy high quality fully automatic top-labeling machines?

WILUX PRINT has been developing and manufacturing labeling machines and labeling systems according to Swiss quality standards for over 40 years. WILUX PRINT is a leading manufacturer of labeling machines and has a wide range of products designed for various applications and industries. This also includes a wide range of high quality top labeling machines.